Machine Film vs Hand Pallet Wrap: Why Machine Uses Less Film

By premiumpackaging, 29 September, 2026
Machine Film vs Hand Pallet Wrap

Machine pallet wrap can reduce the amount of film used per pallet because powered pre-stretch rollers apply consistent tension and stretch the film much further than manual wrapping. Hand wrapping typically achieves around 60 to 70% stretch, while machine systems can reach around 200 to 250%, allowing each roll to cover more pallets. Machine wrapping can also reduce labour time, operator fatigue, roll changes and inconsistent tension across loads. As a general guide, businesses wrapping more than around 20 pallets a day may benefit from reviewing machine wrapping, while lower-volume or irregular operations may continue using hand wrap. The key is to match the film, micron and pre-stretch setting to the load, as excessive stretching can affect containment.

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